Upgrading the Tamiya Avante 2011: Part 2

avante hop ups 031Now for the fun part, the Tamiya torque splitter set.

 

avante hop ups 032Here is a photo of a lot of the parts. The kit includes a front and rear ball diff,a center one way and a center lock. You have a choice of running one or the other. I chose to go with the lock.

 

avante hop ups 035The first steps in building the diff, lube the diff rings and place them on the out drives. This is the front diff.

 

avante hop ups 036Notice the gear itself. It has a shallow side and a deeper side. This photo shows the deeper side. Pay attention the the instructions for proper orientation.

 

avante hop ups 037and the shallow side…..

 

avante hop ups 038Now place one bearing on the “male” (we will call it that for obvious reasons) out drive.

 

avante hop ups 040Now place the gear over the male out drive and bearing. Then use a small allen wrench and fill each hole with some diff lube. Then place a diff ball into each. Remember the deep and shallow side of the gear? Make sure you have the right side on the correct outdrive according to the instructions.

 

avante hop ups 041Take the other out drive and place it on the opposite side of the diff. Make sure not to lose the diff washer that is on the out drive. Note the the keyed slot of the outdrive? More on this later.

 

avante hop ups 042Take the diff spring and squeeze it down with a set of pliers.

 

avante hop ups 045Place it in the out drive described in the instructions. Follow that buy the “T” nut.

 

avante hop ups 047Here is the bag of thrust balls. This is where the magnetic  Cow mat comes in handy.

 

avante hop ups 048Tamiya’s anti wear grease. Don’t eat this.

 

avante hop ups 049Now take the diff screw and place a thrust washer on it. Next take some anti wear grease and put a good amount of it on the washer. Follow that with placing all the balls around the washer.

 

avante hop ups 050Now take the other washer and place some more anti wear grease on it and slide it over the diff screw. You should have a thrust bearing now.

 

avante hop ups 051Place the thrust bearing screw assembly into the diff  opposite side of  the “T” nut. There are specific sides for the “T” nut and the diff screw so pay close attention to the instructions.

 

avante hop ups 052Tighten the screw all the way down and back off about an 1/8 of a turn. The instructions were vague here so some minor adjustments might be needed. You DO NOT want the diff to slip.

Repeat steps above for the 2nd (rear) diff.

 

avante hop ups 053Now we can take off the front gear cover by loosening the four Phillip head screws that hold it in place.

 

avante hop ups 054With the cover removed we can see the stock gear diff. This needs to come out.

 

avante hop ups 056To do so I found the easiest way is to take off the knuckle and pull the CVD out.

 

avante hop ups 057Now you can pull the stock out drives out. Then the diff gear will come right out.

 

avante hop ups 058Here it is, the stock gear diff. Remove the bearings,these will be used on the ball diff.

 

avante hop ups 060Now the out drives on the new ball diffs are a bit odd. They are a two part design. Put some anti wear grease on the end of the out drive and key them into the out drives on the diff.

 

avante hop ups 061Here is a pic of how everything should look.

 

avante hop ups 062You need to take the outer drives off to place diff gear in gearbox.

 

avante hop ups 063Use the bearing guides that are molded into the gearbox halves  to slide the diff into place.

 

avante hop ups 064See these little marshmallow looking pieces? they go into the out drives. They help the cvd from bottoming out.

 

avante hop ups 065Like so.

 

avante hop ups 066Diff gear installed into gearbox. Sorry for the blurry pic.

 

avante hop ups 067Front end is now finished.

 

avante hop ups 068Now for the rear end. Take off the rear gearbox plate.

 

avante hop ups 069Here you can see the inner workings of the rear gearbox.

 

avante hop ups 073Take out the stock gear diff and place the bearing aside.

 

avante hop ups 075Noting direction take the rear ball diff and slide the two bearings on either side of the outdrives (not pictured) and place into gearbox using the molded bearing slots as guides.

 

avante hop ups 077Here you can see me putting the diff into the rear gearbox.

 

avante hop ups 078One of the two additional outdrive sides. I am not a fan of this design.

 

avante hop ups 079Remember to put your cvd marshmallows in!

 

avante hop ups 080Place cover on and tighten it down. Re-instal cvds and you are done with the diffs!

 

avante hop ups 082Here is a pic of the stock gear diffs.These are still very useful. Keep them and use as back ups or tuning aids.

 

avante hop ups 083Now for the center gears. You have the choice to either build the center as a one way diff.(this will allow the front tires to free roll when breaking into a corner allowing the car to turn like a 2wd buggy). Or you can build it with a center “locker” that gives the Avante full time 4wd. This is how I chose to build it.

 

avante hop ups 084There is a supplied sheet with updated instructions. Use these!

 

avante hop ups 085Time to take off the upper gear cover that houses the stock center diff.

 

avante hop ups 086The stock center diff, pinion and idler gears.

 

avante hop ups 087This is a shot of the stock center diff.

 

avante hop ups 088We are going to need this piece off of the center diff.

 

avante hop ups 089Now to build the new center locker or one way you need to chose the appropriate shaft.

 

avante hop ups 105Here we have the white plastic locker, the shaft the goes to the locker, bearings and a couple of e-clips. Tamiya also provides a new spur gear that is not shown.

 

avante hop ups 113Take the shaft and place a bearing on it.

 

avante hop ups 114Then an e-clip.

 

avante hop ups 115And now the locker.

 

avante hop ups 116The locker is shaped so it fits into the new spur gear. It slides into the left of the gear in this photo. The gear is dirty due to my dirty fingers.. uuugh lol and a tad out of focus. Sooner or later I will get the hang of it.

 

avante hop ups 117Everything installed. The dark spots that look like dirt on the spur is just grease from the pinion.

 

 

last avante pic 001Now just put the top cover back on and tighten up screws.

 

 

last avante pic 003

There we have it, she is finished!. Now its time to test her out. Thank you RCMART.COM for your support in this stage of PROJECT AVANTE!

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